Tools and Safety

Observations from 15 Years of Mog Ownership
All photos, Copyright (C) Bill Caid, 2013. All rights reserved.

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Tools

You really must have a complete set of tools at your disposal if you have a mog.  It is just not practical to expect that you will NOT need them.  Some of the moggers I know basically have 2 complete sets of tools: one in their rig and one in their shop.  I have duplicate tools, but the more complete set of tools was in the truck.  Of course, the scope of that tool set was "discovered" over the years by not having the correct tools with me when I needed them.  So, to prevent the same thing from happening to you, I will attempt to list the tools that we had in our truck and then you can elect to carry them as well.  Just so there is no confusion, the minimum set of tools for the truck is quite brief.  I believe the Unimog Owner's manual has a list.  But, if anything serious goes wrong, you will be stuck empty handed, so beware.  If you were not aware, the Unimog is a metric-only truck, so that means metric-sized wrenches and sockets.

Over the years, we tried a number of methods of storage of our tools, but finally settled on a combination of wrench rolls and soft tool bags.  Because the stock Unimogs have limited tool box capacity, the rolls and bags fit more easily in the confined space.  I generally do not use the plastic boxes that some tools come in because while more organized, they take too much space.

In general, I am not a fan of made-in-China tools.  That said, I have had very good luck with hand tools from Harbor Freight.  They have proven to be at least as robust as the Sears "Craftsman" brand (which is made in China) and they are lower in price.  Your mileage may vary, but on non-critical components they work fine.  On critical stuff, like the 24mm sockets, you may want to consider going up-scale on those.  A 1/2" drive 24mm deep impact socket at Harbor was $4.  That same component (which we broke) from Sears was, as I recall, around $14.  You be the judge.

I want to restate that this list of tools is IN ADDITION to the tire tools described in that section.  If you are doing serious wheeling, you have to have the ability to service your tires, so jacks, irons, foot blocks, etc are a requirement.

This list is incomplete; I would have to pull my truck kit and take photos to insure that I have the full scope of equipment.  But, this should serve as a reasonable starting point for assembling your kit.

Safety

Mogs are big and heavy and any service or maintenance actions around big or heavy equipment can be dangerous.  Recognizing and accepting the mass of components and planning accordingly can go a long way to preventing disasters.  Protect your back when lifting heavy items and when in doubt, use a tool.

When we did hub repairs, we use an engine hoist to support and lift the hub assembly.  Likewise when doing a brake rotor service, we use a jack under the rotor to support the weight when the last bolts are removed.  Having the rotor fall on your foot would cut it badly and break some if not all the bones therein.

Always use safety glasses when when working under the truck.  Mud and debris will dislodge and fall into your eyes.  Oil or brake fluid can drip into your eyes.  Tools can slip out of your hands and poke you.  If you are using a die grinder, use a face shield in addition to safety glasses.

Ear plugs are very useful and required when using air tools or hammers.  Sadly, the human body suffers from a syndrome called "Cumulative Auditory Trauma" where exposure to even modest amounts of noise for extended periods can result in hearing degradation.  I have it as do most of my friends; it is why older folks are hard of hearing.  I use ear plugs when driving on the road for any significant distance.  If I am doing anything really noisy, I will use ear muffs over the ear plugs.

Some chemicals used in the mog are considered toxic.  Be careful when disposing of them and do it in accordance with local regulations (within reason).  Radiator coolant is particularly toxic for dogs and cats.  Clean up any drips as they find the coolant sweet and therefore are attracted.  Any pans of coolant must be removed from where dogs and cats can access them (harder with cats, of course), the ethylene glycol is toxic to their liver.

I suggest using gloves when working on the truck.  I use rubber gloves when working with any chemicals that are irritants and use mechanic's gloves when doing everything else.  Using gloves helps protect your hands, but mechanically and chemically, but also makes clean-up easier.  Keep both kinds of gloves in your "away kit".  We have multiple kinds of leather gloves and use the dirtiest pair for fueling only.  I keep a box of nitrile gloves under the seat so they are handy when needed.

Quick Links:

Zen and Art Home  Disclaimer  Errata  Parts and Parts Vendors  Truck Sales  Service and Repairs 

Engine  Fuel  Hydraulics  Radiator and Cooling   Air System  Brakes  Wheels  Tires  Electrical and Batteries 

Transmission  Clutch  Axles  Hubs  Body  Air Conditioning Tools  Safety